Why Matching Cells in a Lithium Battery Pack Is Critical for Performance, Safety, and Cycle Life

By Greg Weber, BSEE, Vice President OEM Sales, Apex Mobile Power When designing and manufacturing a high-performance lithium battery pack, one of the most important steps is properly matching battery cells. Cell matching directly impacts battery performance, safety, efficiency, and overall lifespan. In custom OEM battery pack design, even minor differences between cells can significantly…

Why Tier 1 Lithium-Ion Cells Matter in Custom Battery Pack Design Reviewed by: Michael Adkins BS Chemistry, MS Management of Technology   The Foundation of Every High-Performance Battery Pack  As industries continue to embrace electrification, thedemand for reliable, safe, and high-performance battery systems has never beengreater. From robotics and automated guided vehicles (AGVs) to medical…

By Greg Weber, BSEE, Vice President OEM Sales, Apex Mobile Power ‍In the world of modern technology, a battery pack is much more than a simple container for energy. It is a complex ecosystem where chemistry meets engineering. To build a pack that is both powerful and reliable, there must be perfect synergy between the…

Rechargeable batteries and battery chargers have become essential components of modern equipment. They power everything from handheld tools and mobile equipment to robotics, medical devices, industrial vehicles, backup power systems, UAVs, and specialized electronic equipment. As the use of portable and rechargeable power continues to expand, so does the responsibility to ensure that these systems…

Lithium-ion batteries are essential to the performance of today’s portable equipment, from medical and industrial devices to scanners, communications equipment, and other battery-powered technologies. However, proper battery use, storage, charging, and maintenance are critical to maximizing battery life, safety, reliability, and performance. A well-managed battery can deliver dependable power throughout its expected service life. Poor…

When companies evaluate a custom OEM battery pack, one of the first questions is often about the Non-Recurring Engineering (NRE) cost. While it may appear to be an additional upfront expense, NRE is actually a strategic investment that transforms a collection of battery cells into a safe, reliable, production-ready power solution. Developing a custom battery pack…

Lithium batteries power critical devices across industries, from handheld equipment and warehouse scanners to robotics, medical devices, and mobile electronics. Proper battery maintenance is essential for maximizing battery performance, battery lifespan, and workplace safety. When lithium battery packs are stored, charged, or used incorrectly, they can lose capacity, fail prematurely, or create safety risks. By…

By Greg Weber, BSEE, Vice President OEM Sales, Apex Mobile Power Developing Lithium-Ion (Li-ion) battery packs is a multi-stage process that combines electrochemistry, mechanical design, electronics, safety engineering, and rigorous testing. In my role as a sales engineer, I realize that understanding the intricacies that go into developing a custom battery pack can benefit our…